The Occupational Safety and Health Act (OSHA) requires that employers maintain a healthy and safe workplace that is free from recognized hazards. This publication outlines recommendations for healthy and safe environments for typical office, retail and light-industrial facilities. Additional compliance with other requirements, such as personal protective equipment, may also be necessary depending on the facility’s operations.
Housekeeping
Good housekeeping opens aisles to permit smoother traffic flow, reduces fire hazards, lowers accident rates, increases production, decreases operating costs all while raising morale. Employees do not operate with economy and effectiveness in an environment that is in disarray and laced with potential hazard. Keep facilities clean, dry and as orderly as possible. This extends to all passageways, storerooms, service areas, workrooms and all other parts of a facility.
Employees do not operate effectively in environments laced with hazard
Here are some housekeeping tips.
- Store materials and equipment right after use.
- Immediately, clean up grease, oil, water and other liquid spills.
- Place oily rags in covered metal containers.
- Throw all trash into appropriate receptacles.
- Every passageway, storeroom, service area, workroom and all other parts of a facility must be free from protruding nails, splinters, holes, scraps, chips, debris and other hazards.
- When conducting wet process, maintain good drainage. Areas constantly wet should have nonslip surfaces or mats.
- Keep all stairways clear.
- Keep exit signs, fire extinguishers or other safety equipment conspicuous.
- Keep aisles and passageways clear and with no potentially hazardous obstructions.
- Storage areas must not create hazards.
- Keep bags, bundles and containers stacked, blocked, interlocked and limited in height so that they do not slide or collapse.
- Keep storage areas free from the accumulation of materials that may cause slips, fire, explosion or harboring of vermin.
- Encourage employees to report all unsafe housekeeping practices to managers.
Good housekeeping increases production while raising morale
Exits
Every facility must have enough exits to permit the prompt and unobstructed escape of all occupants in case of fire or other emergencies. Make sure every exit is clearly visible or the route to reach the exit indicated in a manner so that every occupant will know the direction of escape. Clearly arrange and mark the path of escape so that from the exit is unmistakable.
Clearly mark path of escape
During business hours, exit doors must be free of locks and fastenings that prevent escape from the inside of any building. The door from a room to an exit can be only have side-type hinges. When 50 or more persons occupy a room or when it is a high-hazard area, the exit door must swing out in the direction of travel. When there is a possibility of fire or smoke blocking any single exit, there must be at least two means of exit away from each other.
Exit sign requirements.
- Every exit must have the word “EXIT” in plain, legible letters not less than 6″ high with the strokes of the letters not less than 3/4″ wide.
- Decorations, furnishings or other signs cannot obstruct visibility of the exit sign.
- Doors, passageways or stairways that can be mistaken for an exit must be clearly marked “NOT AN EXIT” or should indicate the actual use. For example, “storage room” or “to basement.”
- In areas where the direction to the nearest exit may not be apparent, display an exit sign with a directional arrow.
- Illuminate exit signs with a reliable light source when there are night operations or if there are low lighting levels during work hours.
Illuminate exit signs for night operations or low lighting levels
Guardrails and Toe-boards
A guardrails and toe-boards are required wherever persons walk near or beneath the sides of a platform or similar structures or where objects could fall from a structure on a person or machinery below.
Standard guardrails have the following features.
- Top rail
- Midrail, spaced approximately halfway between the top rail and the surface.
- Posts
- Ability to withstand 200 lbs. of force applied in any direction, at any point along the top rail.
- 42″ from the surface to the top rail
- Guardrails can be of any configuration and construction that meet the basic dimensional requirements. However, when using certain materials, follow these requirements.
- Wood railings – The rails and posts must be of at least 2″ x 4″ stock with the posts spaced not more than 6′ apart.
- Pipe railings – Rails and posts must have an outside diameter of at least 1-1/2″, with each post spaced not more than 8′ apart.
- Structural-steel railings – Post and rails must be of 2″ x 2″ x 3/8″ angles or other metal shapes of equivalent strength, with posts spaced not more than 8′ apart.
Guardrail
Toe-board requirements
- A standard toe-board is approximately 4″ in height from the surface to the top edge, with no more than a ¼” gap between the toe-board and the surface.
- Construction material can include any solid or perforated material, as long as the openings are smaller than 1″.
Fixed Ladders
Fixed ladders must withstand a single concentrated load of at least 200 lbs. Rungs have a minimum 16″ wide requirement with a 12” space apart. Wooden rungs must be free of splinters and burrs. Metal ladder rungs require a minimum diameter of ¾”. Make sure ladders in areas with adverse environmental conditions are painted or treated with a preservative to resist deterioration.
The preferred pitch for a safe decent on uncaged ladders is 75 to 90 degrees. Ladders with a 75-degree pitch require a 3′ clearance on the climbing side. Ladders with a 90-degree pitch require 2½’ clearance on the climbing side. There must be at least a 7″ clearance in the back of the ladder to provide adequate toe space.
Ladders that are longer than 20′ require cages and landing platforms. Caged ladders require a platform every 30′. The landings also need side rails that extend at least 3½’ above landings. There must be a clear width of 15″ on each side of the centerline of the ladder, unless the ladder is equipped with a cage or well.
Fixed ladder with cage & platform
Stairs
Most new buildings, especially commercial facilities should have stairs that comply with current health and safety regulations. However, you should be familiar with stairs specifications, especially if any operations are in older buildings.
- The height of risers and the tread width of stairs need to be uniform throughout any flight of stairs with the risers open when the tread is less than 9″ wide.
- Make sure treads are reasonably slip-resistant.
- Minimum stairway width is 22″ or at least 28″ when the stairway is a means of exit access.
- The horizontal angle can be between 30 and 50 degrees.
- Keep stairs adequately illuminated.
Flights of stairs with four or more risers have the following requirements.
- A stair railing on each open side
- Stairways with both sides enclosed and less than 44″ wide require at least one handrail, preferably on the right-side descending.
- Stairways more than 88″ wide require an intermediate stair railing located in the middle.
The vertical height of a stair railing must be 30″ to 34″ and have a construction similar to standard guardrails.
- Provide railings on the open sides of all exposed stairways and stair platforms.
- Install handrails on at least one side of closed stairways preferably on the right side descending.
Compliant stairs (typical)
Facilities may not have spiral stairways except for special limited usage and for secondary access situations where it is not practical to install a conventional stairway.
Material Handling
Material-handling processes, including the flow of waste, scrap and rejected material, are important factors in the safe operation of any facility. Limiting the movement of the same material from area to area will reduce both the exposure to possible injuries and the physical efforts required. Consider mechanizing the process when there is frequent movement of the same types of materials over the same routes, particularly when there is manual handling of heavy or bulky objects.
An efficient route for moving materials within a facility has the following elements.
- Smooth floors and ramps of adequate strength.
- Sufficiently wide aisles.
- Ample ventilation for engine exhaust (for forklifts) and dust removal
- Good lighting
- Proper traffic controls
- Safeguards at blind corners
Effective material-flow operations include appropriate storage space. Storage space should be available at receiving, processing and shipping areas. Arrange for storage space to facilitate the placing and removing of materials with efficiency and economy.
When using material-handling equipment, allow for safe clearance when making turns, in aisles, on loading docks and through doorways.
Only trained and certified operators may drive forklifts. There are many different kinds of forklift operator programs available including hands-on and eLearning. Find the best one for your facility.
Hands-on forklift certification program
Drinking Water
Provide drinking water in all workplaces. When there are no drinking fountains within the facility, commercially available portable drinking water dispensers ensure sanitary conditions. Mobile crews or employees at normally unattended work locations must have ready access to drinking water.
Provide water to mobile crews
Lighting
Adequate illumination is necessary in all work areas. Make sure there is at least 20 to 30 foot-candle power for service areas and 50 to 60 foot-candle power for areas for the performance of specific work tasks.
Adequately illuminate all work areas
Protect lamps for general illumination from accidental contact or breakage by elevating the lamp at least 7′ from the normal working surface or using a suitable fixture or lamp holder with a guard.
Lunchrooms
Provide a covered receptacle of corrosion-resistant or disposable material in lunch areas for the disposal of waste food. Employees shall not eat or drink in bathrooms or in any other area exposed to toxic materials.
Toliets
Provide adequate toilet facilities that are separate by gender. Each toilet must occupy a separate compartment, with a door and walls or partitions between fixtures sufficiently high enough to ensure privacy. Toilet requirements do not apply to mobile crews or normally unattended locations but employees working at these places must have transportation available to nearby facilities.
Each toilet must occupy a separate compartment
When the following circumstances exist, separate toilet facilities for each gender are not required.
- No more than one person will occupy the toilet facility at a time.
- The door can lock from the inside.
- Contains at least one toilet.
Washing Facilities
All workplaces must have adequate and sanitary washing facilities. Provide soap and individual hand towels, (cloth or paper), warm-air blowers or clean, continuous-cloth toweling. Mobile crews or employees at normally unattended work locations must have ready access to nearby washing facilities.
Industrial washing facility
Emergency Action Plan
The development of a comprehensive Emergency Action Plan is necessary to provide emergency evacuation information to employees in the event of a fire or other emergency. The Emergency Action Plan contains the following elements.
- Escape procedures and exit routes
- Method to account for employees after evacuation
- Critical plant operations
- Assigning Employees medical duties
- Developing a procedure to report emergencies
- Implementing an accessible alarm system
- Preparation and training
The following section outlines an Emergency Action Plan.
Example of escape procedures
Emergency Action Plan
Employer name: ____________________________________
Address: __________________________________________
City, State, ZIP code: ________________________________
Phone Number: _____________________________________
Prepared by: ______________________________________
PURPOSE
The purpose of this program is to provide emergency and evacuation information to Employees in case of fires and other emergencies.
RESPONSIBILITY
________________________ is responsible for the program and has authority to make decisions to ensure the success of the program.
____________________________ will develop written instructions covering each of the elements in this program and will update the instructions as necessary.
LOCATION OF PLAN
This Emergency Action Plan is available to all employees upon request and will be located at ____________________________.
ESCAPE PROCEDURES AND EXIT ROUTES
All exits will remain unlocked during working hours. All employees must exit the facility in a quiet, orderly manner and proceed to the designated assembly area for roll call. When applicable, develop special procedures for evacuating disabled employees. During an emergency, the following departments will leave through the listed exit.
Department Exit
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
Attach a diagram of the facility exit routes for each department and include any special procedures for evacuating disabled employees.
ACCOUNTING FOR EMPLOYEES
After exiting, all employees are to assemble for roll call at the following location:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
The following personnel are responsible for assembling all employees and conducting the roll call.
Name Name
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
CRITICAL PLANT OPERATIONS
To minimize damage from the emergency, the personnel listed below are responsible for shutting down an assigned critical operation. Once shutdown is completed, they will leave through the appropriate exit.
Name Critical Operation
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
MEDICAL DUTIES
The following personnel are certified and trained in CPR and/or general first aid.
Name Phone
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
REPORTING EMERGENCIES
The following personnel have the duty of contacting the police department, fire department or other emergency services.
Name Phone
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
The following is the preferred procedure for reporting emergencies.
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
ALARM SYSTEMS
Install an accessible alarm system throughout the facility to ensure that all employees know when the system is active and to commence evacuation procedures.
PREPARATION AND TRAINING
Training will cover the following:
- Escape procedures and exit routes
- Reporting emergencies
- Alarm systems
- Types of evacuation
- Duties and Tasks
____________________________ is responsible for training, including those employees with specific duties and tasks from this emergency action plan.